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Challenger Lifts 4115 Parts Breakdown

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Repair parts for the Challenger 15,000lb, four-post, model 4115 lift. There are multiple versions of the 4115 model, including open and closed fronts, with each version differing in specifications. The parts that differ between open-front and closed-front versions are specified in the parts lists under their respective diagrams.

If you do not see a link to the part you need below, please contact us for further assistance.

PLEASE CLICK ON THE DIAGRAMS BELOW FOR THEIR FULL SIZE VERSIONS

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Diagram Item # Part Description Part #
1a. Flat Deck Power Runway Weld (4115XFO) 40791
1b. Flat Deck Power Runway Weld (4115EFO) 40781
1c. Flat Deck Power Runway Weld (4115XAO) 40796
1d. Flat Deck Power Runway Weld (4115EAO) 40786
2a. Flat Deck Idler Runway Weld (4115XFO) 40793
2b. Flat Deck Idler Runway Weld (4115EFO) 40783
2c. Flat Deck Idler Runway Weld (4115XAO) 40798
2d. Flat Deck Idler Runway Weld (4115EAO) 40788
3 Fold-Down Front Wheel Stop 40801
4 Wheel Stop 40705
5 1/2-12 x 1-1/4 Hex Flangehead Cap Screw 40083
6a. Front Power Crossbeam Assembly 40719-P
6b. Front Idler Crossbeam Assembly 40719-I
7 Rear Crossbeam Assembly 40760
8a. 1PH Power Unit, 60Hz, 208/230VAC AB-81795
8b. 3PH Power Unit, 230/460VAC AD-81795
9 Front Column Assembly 40710
10a. Power Close Column Assembly 40755-P
10b. Idler Close Column Assembly 40755-I
11 Entrance Ramp B40708
12 Ramp Hinge Pin 40165
13 1/8" x 1-1/2 Long Cotter Pin 40126
14 Ramp Slide 40168
15 1/4-20NC x 3/4" Long Pan Head Screw 31062
16 1/4-20NC Hex Flange Nut 40085
17 Wheel Chock 40265
18 Power Unit Bracket Assembly 40872
19 3/4 x 5-1/2" Anchor Bolt 31058
20 1/2-13 x 4" Hexhead Cap Screw 40809
21 Air Control Bracket Assembly 40878
22 Shim Kit (Not Shown) 480589

 

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Diagram Item # Part Description Part #
1a. Right Front Cable #1 (4115X) 36'7" 40703-X1
1b. Right Front Cable #1 (4115E) 34'3-1/2" 40703-E1
2a. Left Front Cable #2 (4115X) 32'2" 40703-X2
2b. Left Front Cable #2 (4115E) 29'10-1/2" 40703-E2
3 Right Rear Cable (17') 40703-3
4 Left Rear Cable (11'8-1/2") 40703-4
5 Hydraulic Cylinder 40611
6 Clevis Pin 40082
7 1/8 x 1-1/2" Long Cotter Pin 40126
8 90 Degree Adapter Elbow - Male #6 JIC Both Ends 16167
9 Hydraulic Hose - Female #6 O-Ring x #6 JIC 37 Degree 40349
10a 2ft. Hydraulic Hose Extension (Model 4115E) 39101-024
10b. 4ft Hydraulic Hose Extension (Model 4115X) 39101-048
11 45 Degree Elbow - #6 O-Ring x #6 JIM 37 Degree A2128
12 Hose Clamp A1122-12
13 3/8-16NC x 3/4 Hex Flangehead Cap Screw A1153
14 3/8-16NC Hex Flange Nut A1154
15 5/16-18NC x 2 Hexhead Locking Hex Nut 44207
16 5/16 SAE Washer 6-0295
17 5/16-18NC Flangehead Locking Hex Nut 4100237
18 Cable Pull Bar 40770
19 Cable Retainer Assembly 40995
19a. Roller 40999
19b. 3/8" Flat Washer 31036
19c. 1/8 x 1 Cotter Pin CL6-0267
20 1-3/8-12NF Jam Nut 44015
21 Sheave B40650
22 1/8 Thick Bearing 40053
23 Sheave Pin Weld (Runway) B40055
24 5/16 - 18NC x 3/4 Hex. Ser. Flangehead Cap Screw 40807
25 Sheave Spacer, Bottom 1-5/8 40774-B
26 Sheave Spacer, Top 1-1/4 40774-T
27 Sheave Spacer, 3-Stack 3/8 40774-S
28 Ladder Weld 40750
30 3/4-10NC Hex Jam Nut CL40130
31 3/4-10NC Hex Nut 40129
32 Open Front Column Weld 40712
33 Open Front Column Top Plate 40711
34 Idler Column Weld 40756
35 1/8 x 1-1/2" Long Cotter Pin 40126
36 7/8-9NC Hex Nut 40147
37 7/8-9NC Hex Jam Nut 40148
38 7/8 Flat Washer CL40149

 

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Diagram Item # Part Description Part #
1a. Open Crossbeam Weld, Power 40720-P
1b. Open Crossbeam Weld, Idler 40720-I
2 Open Slide Block 2-0772
3 Crossbeam Weld  40761
4 Close Slide Blocks Assembly 407666
5 Sheave B40650
6 Primary Lock Pawl 40625
7 Air Cylinder Assembly CL40141
8 Sheave Guard 40709
9 Sheave Spacer Bushing (Crossbeam) 40774-X
10 Sheave Pin (Crossbeam) B40116
11 Extension Spring CL40139
12 Slack Latch Assembly 40741
13 Slack Latch Weld 40742
14 Cable Roller 40745
15 3/8 x 1-1/2 Shoulder Bolt 36065
16 5/16 - 18 Keps Nut 70081
17 Lock Support Channel, Left 40746-L
18 Lock Support Channel, Right 40746-R
19 Latch Pivot Pin 40747
20 Air Cylinder Support Bracket 40748
21 Air Cylinder Pivot Pin 40749
22 O-Ring, Air Cylinder Rod 40732
23 Flat Washer, 3/4 x 1-1/4" 40732
24 O-Ring, Latch Pivot Pin 40733
25 5/16-18NC x 3/4 Hex. Ser. Flangehead Cap Screw 40807
26 1/4-20NC x 1/2" Long Self Tapping Screw 40120
27 Hex Flanghead Sl Nut 5/16-18NC 4100237
28 5/16-18NC x 4 HHCS GR5 Plated 40808
29 Sheave Thrust Bearing (1/8" Thick) 40053

 

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Diagram Item # Part Description Part #
1 Air Control Bracket 40879
2 Pneumatic Valve (MAC) 37016
3 Elbow 1/8 NPT Male x 4mm Push-Lock B37019
4 #8-32 x 1-1/4 Panhead Screw 37022
5 #8-32 Hex Nut CL37024
6 FRL Assembly 40803
7 Street Elbow, 1/4 NPT 24104
8 Ball Valve, 1/4 NPT Male x Female RJ6-32
9 Branch Tee, 1/4 NPT 40236
10 Hex Socket Plug, 1/4 NPT 40237
11 Reducer, 1/4 NPT x 1/8 NPT 40805
12 #10-32 x 1/2 Phillips Panhead Screw VS10-40-18
13 #10-32 Serrated Flange Hex Nut A1206-15-14
14 4mm Dia. Plastic Air Line 00909
15 4mm Union Tee B37032
16 4mm Straight Union B40445

 

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Diagram Item # Part Description Part #
1 Guide Bar 3/8 SQ 4115 40842
2 #10-24 x 1.25" Sockethead Cap Screw 40299
3 #10-24 Hex Lock Nut 055-127
4 Drop-In Spacer 40296
5 Handle 40295
6 Work Step 40506
7 Rear Slip Plate Weldment 40833
8 Pin Assembly 40220
9 3/4" Dia. Ball 40211
10 Ball Retainer Assembly 40835
  Ball Retainer sheet 40836
  Stand-Off Pin 40527
  Stand-Off Spacer (Grommet) 40528
  1/2" Dia. Extension Spring 40221
  7/8" Internal Tooth Lock Washer CL40219
11 Front Pan Filler Plate 40840
12 1/2-13NC x 1 Set Screw 6-0726
13 Drop-In Spacer 40296
14 Handle 40295