4115
Repair parts for the Challenger 15,000lb, four-post, model 4115 lift. If you do not see a link to the part you need below, please contact us for further assistance.
There are multiple versions of the 4115 model, including open and closed fronts, with each version differing in specifications. The parts that differ between open-front and closed-front versions are specified in the parts lists under their respective diagrams.
Click on the diagrams below to see their full-sized versions.
| Diagram Item # | Part Description | Part # |
| 1a. | Flat Deck Power Runway Weld (4115XFO) | 40791 |
| 1b. | Flat Deck Power Runway Weld (4115EFO) | 40781 |
| 1c. | Flat Deck Power Runway Weld (4115XAO) | 40796 |
| 1d. | Flat Deck Power Runway Weld (4115EAO) | 40786 |
| 2a. | Flat Deck Idler Runway Weld (4115XFO) | 40793 |
| 2b. | Flat Deck Idler Runway Weld (4115EFO) | 40783 |
| 2c. | Flat Deck Idler Runway Weld (4115XAO) | 40798 |
| 2d. | Flat Deck Idler Runway Weld (4115EAO) | 40788 |
| 3 | Fold-Down Front Wheel Stop | 40801 |
| 4 | Wheel Stop | 40705 |
| 5 | 1/2-12 x 1-1/4 Hex Flangehead Cap Screw | 40083 |
| 6a. | Front Power Crossbeam Assembly | 40719-P |
| 6b. | Front Idler Crossbeam Assembly | 40719-I |
| 7 | Rear Crossbeam Assembly | 40760 |
| 8a. | 1PH Power Unit, 60Hz, 208/230VAC | AB-81795 |
| 8b. | 3PH Power Unit, 230/460VAC | AD-81795 |
| 9 | Front Column Assembly | 40710 |
| 10a. | Power Close Column Assembly | 40755-P |
| 10b. | Idler Close Column Assembly | 40755-I |
| 11 | Entrance Ramp | B40708 |
| 12 | Ramp Hinge Pin | 40165 |
| 13 | 1/8" x 1-1/2 Long Cotter Pin | 40126 |
| 14 | Ramp Slide | 40168 |
| 15 | 1/4-20NC x 3/4" Long Pan Head Screw | 31062 |
| 16 | 1/4-20NC Hex Flange Nut | 40085 |
| 17 | Wheel Chock | 40265 |
| 18 | Power Unit Bracket Assembly | 40872 |
| 19 | 3/4 x 5-1/2" Anchor Bolt | 31058 |
| 20 | 1/2-13 x 4" Hexhead Cap Screw | 40809 |
| 21 | Air Control Bracket Assembly | 40878 |
| 22 | Shim Kit (Not Shown) | 480589 |
| Diagram Item # | Part Description | Part # |
| 1a. | Right Front Cable #1 (4115X) 36'7" | 40703-X1 |
| 1b. | Right Front Cable #1 (4115E) 34'3-1/2" | 40703-E1 |
| 2a. | Left Front Cable #2 (4115X) 32'2" | 40703-X2 |
| 2b. | Left Front Cable #2 (4115E) 29'10-1/2" | 40703-E2 |
| 3 | Right Rear Cable (17') | 40703-3 |
| 4 | Left Rear Cable (11'8-1/2") | 40703-4 |
| 5 | Hydraulic Cylinder | 40611 |
| 6 | Clevis Pin | 40082 |
| 7 | 1/8 x 1-1/2" Long Cotter Pin | 40126 |
| 8 | 90 Degree Adapter Elbow - Male #6 JIC Both Ends | 16167 |
| 9 | Hydraulic Hose - Female #6 O-Ring x #6 JIC 37 Degree | 40349 |
| 10a | 2ft. Hydraulic Hose Extension (Model 4115E) | 39101-024 |
| 10b. | 4ft Hydraulic Hose Extension (Model 4115X) | 39101-048 |
| 11 | 45 Degree Elbow - #6 O-Ring x #6 JIM 37 Degree | A2128 |
| 12 | Hose Clamp | A1122-12 |
| 13 | 3/8-16NC x 3/4 Hex Flangehead Cap Screw | A1153 |
| 14 | 3/8-16NC Hex Flange Nut | A1154 |
| 15 | 5/16-18NC x 2 Hexhead Locking Hex Nut | 44207 |
| 16 | 5/16 SAE Washer | 6-0295 |
| 17 | 5/16-18NC Flangehead Locking Hex Nut | 4100237 |
| 18 | Cable Pull Bar | 40770 |
| 19 | Cable Retainer Assembly | 40995 |
| 19a. | Roller | 40999 |
| 19b. | 3/8" Flat Washer | 31036 |
| 19c. | 1/8 x 1 Cotter Pin | CL6-0267 |
| 20 | 1-3/8-12NF Jam Nut | 44015 |
| 21 | Sheave | B40650 |
| 22 | 1/8 Thick Bearing | 40053 |
| 23 | Sheave Pin Weld (Runway) | B40055 |
| 24 | 5/16 - 18NC x 3/4 Hex. Ser. Flangehead Cap Screw | 40807 |
| 25 | Sheave Spacer, Bottom 1-5/8 | 40774-B |
| 26 | Sheave Spacer, Top 1-1/4 | 40774-T |
| 27 | Sheave Spacer, 3-Stack 3/8 | 40774-S |
| 28 | Ladder Weld | 40750 |
| 30 | 3/4-10NC Hex Jam Nut | CL40130 |
| 31 | 3/4-10NC Hex Nut | 40129 |
| 32 | Open Front Column Weld | 40712 |
| 33 | Open Front Column Top Plate | 40711 |
| 34 | Idler Column Weld | 40756 |
| 35 | 1/8 x 1-1/2" Long Cotter Pin | 40126 |
| 36 | 7/8-9NC Hex Nut | 40147 |
| 37 | 7/8-9NC Hex Jam Nut | 40148 |
| 38 | 7/8 Flat Washer | CL40149 |
| Diagram Item # | Part Description | Part # |
| 1a. | Open Crossbeam Weld, Power | 40720-P |
| 1b. | Open Crossbeam Weld, Idler | 40720-I |
| 2 | Open Slide Block | 2-0772 |
| 3 | Crossbeam Weld | 40761 |
| 4 | Close Slide Blocks Assembly | 407666 |
| 5 | Sheave | B40650 |
| 6 | Primary Lock Pawl | 40625 |
| 7 | Air Cylinder Assembly | CL40141 |
| 8 | Sheave Guard | 40709 |
| 9 | Sheave Spacer Bushing (Crossbeam) | 40774-X |
| 10 | Sheave Pin (Crossbeam) | B40116 |
| 11 | Extension Spring | CL40139 |
| 12 | Slack Latch Assembly | 40741 |
| 13 | Slack Latch Weld | 40742 |
| 14 | Cable Roller | 40745 |
| 15 | 3/8 x 1-1/2 Shoulder Bolt | 36065 |
| 16 | 5/16 - 18 Keps Nut | 70081 |
| 17 | Lock Support Channel, Left | 40746-L |
| 18 | Lock Support Channel, Right | 40746-R |
| 19 | Latch Pivot Pin | 40747 |
| 20 | Air Cylinder Support Bracket | 40748 |
| 21 | Air Cylinder Pivot Pin | 40749 |
| 22 | O-Ring, Air Cylinder Rod | 40732 |
| 23 | Flat Washer, 3/4 x 1-1/4" | 40732 |
| 24 | O-Ring, Latch Pivot Pin | 40733 |
| 25 | 5/16-18NC x 3/4 Hex. Ser. Flangehead Cap Screw | 40807 |
| 26 | 1/4-20NC x 1/2" Long Self Tapping Screw | 40120 |
| 27 | Hex Flanghead Sl Nut 5/16-18NC | 4100237 |
| 28 | 5/16-18NC x 4 HHCS GR5 Plated | 40808 |
| 29 | Sheave Thrust Bearing (1/8" Thick) | 40053 |
| Diagram Item # | Part Description | Part # |
| 1 | Air Control Bracket | 40879 |
| 2 | Pneumatic Valve (MAC) | 37016 |
| 3 | Elbow 1/8 NPT Male x 4mm Push-Lock | B37019 |
| 4 | #8-32 x 1-1/4 Panhead Screw | 37022 |
| 5 | #8-32 Hex Nut | CL37024 |
| 6 | FRL Assembly | 40803 |
| 7 | Street Elbow, 1/4 NPT | 24104 |
| 8 | Ball Valve, 1/4 NPT Male x Female | RJ6-32 |
| 9 | Branch Tee, 1/4 NPT | 40236 |
| 10 | Hex Socket Plug, 1/4 NPT | 40237 |
| 11 | Reducer, 1/4 NPT x 1/8 NPT | 40805 |
| 12 | #10-32 x 1/2 Phillips Panhead Screw | VS10-40-18 |
| 13 | #10-32 Serrated Flange Hex Nut | A1206-15-14 |
| 14 | 4mm Dia. Plastic Air Line | 00909 |
| 15 | 4mm Union Tee | B37032 |
| 16 | 4mm Straight Union | B40445 |
| Diagram Item # | Part Description | Part # |
| 1 | Guide Bar 3/8 SQ 4115 | 40842 |
| 2 | #10-24 x 1.25" Sockethead Cap Screw | 40299 |
| 3 | #10-24 Hex Lock Nut | 055-127 |
| 4 | Drop-In Spacer | 40296 |
| 5 | Handle | 40295 |
| 6 | Work Step | 40506 |
| 7 | Rear Slip Plate Weldment | 40833 |
| 8 | Pin Assembly | 40220 |
| 9 | 3/4" Dia. Ball | 40211 |
| 10 | Ball Retainer Assembly | 40835 |
| Ball Retainer sheet | 40836 | |
| Stand-Off Pin | 40527 | |
| Stand-Off Spacer (Grommet) | 40528 | |
| 1/2" Dia. Extension Spring | 40221 | |
| 7/8" Internal Tooth Lock Washer | CL40219 | |
| 11 | Front Pan Filler Plate | 40840 |
| 12 | 1/2-13NC x 1 Set Screw | 6-0726 |
| 13 | Drop-In Spacer | 40296 |
| 14 | Handle | 40295 |