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4015 (Open Front)

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Repair parts for the Challenger 15,000lb, four-post, model 4015 lift. If you do not see a link to the part you need below, please contact us for further assistance.

There are multiple versions of this open-front style 4015, with each version differing in specifications. The parts that differ between each version of the open-front models are specified in the parts lists under their respective diagrams.

Click on the diagrams below to see their full-sized versions.

fig-a.-general-layout-wm.jpg

Diagram Item # Part Description Part #
1 Hydraulic Cylinder 40611
Clevis Pin  40082
1/8 x 1-1/2" Long Cotter Pin  40126
4a.  Flat Deck Power Runway Weld (4015XFO)  40691
4b.  Flat Deck Power Runway Weld (4015EFO)  40681
4c.  Alignment Power Runway Weld (4015XAO)  40696
4d.  Alignment Power Runway Weld (4015EAO)  40686
5a.  Flat Deck Idler Runway Weld (4015XFO) 40693
5b.  Flat Deck Idler Runway Weld (4015EFO) 40683
5c.  Alignment Idler Runway Weld (4015XAO)  40698
5d.  Alignment Idler Runway Weld (4015EAO)  40688
Wheel Stop 40266
M12 x 35mm Long Hex Flangehead Cap Screw  B40083
8a. 

Front Power Cross Beam Assembly 

40608-P
8b.  Front Idler Cross Beam Assembly  40608-I
Rear Cross Beam Assembly  40660
10a.  Power Unit 1 Phase, 60Hz, 208-230VAC  12119 
10b.  Power Unit 3 Phase, 230-460VAC  12089 
11  Front Column Assembly  40409
12  Rear Column Assembly  40654-I
13  Entrance Ramp  40161
14  Ramp Hinge Pin  40165
15  Ramp Slide  40168
16  1/4-20NC x 3/4" Long. Panhead Screw 31062
17  1/4-20NC Hex Flange Nut   40085
18  Wheel Chock  40265
19  90 Degree Adapter Elbow - Male #6 O-Ring x Male #6 JIC  16167
20  Hydraulic Hose -- Female #6 JIC Both Ends  40349
21a.  Hydraulic Hose Extension - 2 Ft. (Model 40E)  39101-024
21b.  Hydraulic Hose Extension - 4 Ft. (Model 40X)  39101-048
22  45 Degree Elbow - #6 O-Ring x #6 JIC 37 Degree A2128
23  Column Shroud  40413
24  3/8-16NC x 3/4" Hex Flangehead Cap Screw  A1153
25  3/8-16NC Hex Flange Nut  A1154

 

fig-b.-cables-wm.jpg

Diagram Item # Part Description Part #
1a. Right Front Cable #1 (40X) 40672-X1
1b.  Right Front Cable #1 (40E) 40672-E1 
2a. Left Front Cable #2 (40X)  40672-X2
2b.  Left Front Cable #2 (40E)  40672-E2 
Right Rear Cable #3  40672-3
Left Rear Cable #4  40672-4 
7/8-9NC Hex Nut  40147 
7/8-9NC Hex Jam Nut  40148 
7/8 Flat Washer  40149
2-1/8 Spacer  40438-R 
Cable Pull Bar  40673 
10  Cable Retainer Weld  40474 
11  1-3/8-12NF Jam Nut  44015 


fig-c.-runway-sheaves-wm.jpg

Diagram Item # Part Description Part #
1 Sheave 40650
1/8" Thick Bearing  40053
Sheave Pin Weld (Runway)  B40055 
M8 x 16mm Long Hex Locking Flangehead Cap Screw  B31188 
Runway Sheave Spacer 40438-R 


fig-d.-rear-cross-beam-wm.jpg

Diagram Item # Part Description Part #
1 Rear Cross Beam Weld 40661
Lock Pivot Pin  40127
1/8" x 1-1/2" Long Cotter Pin  40126
Slack Lock Assembly  40440
Primary Lock Pawl  40625
3/4" Washer - (1.5 O.D. x .13 Thick Nominal)  40128
Spacer Bushing  40132
Air Cylinder Assembly  40141
1/4-28NF x 1-1/16" Long Hex Head Bolt 40466
10  1/4-28NF Hex Nut  40467
11  1/4-28NF Jam Nut  40144
12  Clevis Pin 40123
13  Hair Pin Cotter Pin  40124
14  Extension Spring  40139
15  Sheave  40650
16  1/8" Thick Thrust Bearing  40053
17  Sheave Spacer Bushing  40438-X
18  Sheave Pin Assembly (Cross Beam)  B40116
19  M8 x 16mm Long Hex Locking Flangehead Cap Screw  B31188
20  Slide Block  B40118
21  Sheave Guard  40626
22  1/4-20NC x 1/2" Long Self Tapping Screw  40120


fig-e.-front-cross-beam-wm.jpg

Diagram Item # Part Description Part #
1a. Cross Beam Weld (Power Side) 40620-P
1b.  Cross Beam Weld (Idler Side)  40620-I
1/8" x 1-1/2" Long Cotter Pin  40126
Lock Pivot Pin  40127
Slack Lock Assembly  40440
Primary Lock Pawl  40625
3/4" Washer (1.5 O.D. x .13 Thick Nominal)  40128

Spacer Bushing 

40132
Air Cylinder Assembly  40141
Clevis Pin  40123
10  Hair Pin Cotter Pin  40124
11  Extension Spring  40139
12  Sheave  40650

13 

1/8" Thick Bearing  40053
14  Sheave Spacer Bushing (Cross Beam)  40438-X
15  Sheave Pin (Cross Beam)  B40116
16  M8 x 16mm Long Hex Locking Flangehead Cap Screw  B31188
17  Wear Button  40425
18  Thurst Bearing  40426
19  Roller Wheel Assembly  40430
20  3/4-10NC x 1" Long Hex Head Cap Screw  40433
21  3/4" Plain Washer (13/16" I.D. x 2" O.D.)  40434
22  Roller Cover  40435
23  1/4-28NF x 1-1/16" Long Hex Head Bolt  40466
24  1/4-28NF Hex Nut 40468
25  1/4-28NF Hex Jam Nut  40144
26  Metal Sheave Guard (Front)  40626
27  1/4-20NC x 1/2" Long Self Tapping Screw  40120


fig-f.-air-lock-release-wm.jpg

Diagram Item # Part Description Part #
1 Button Valve Bracket 37015
Air Valve  37016
In-Line Air Filter  40091
Hose Barb  37021
#8-32 Hex Nut  37023
#8 Lock Washer  37024
#8-32 x 1-1/4" Long Panhead Screw  37022
1/8" NPT Street Elbow  37020
1/8" NPTM x 1/8" Push-Lock 90 Degree Elbow  37019
10  1/8" Dia. Plastic Air Line (60ft. Required per Lift)  00901
11  1/8" Straight Union  40445
12  1/8" Union Tee  37032


fig-g.-alignment-equipment-wm.jpg

Diagram Item # Part Description Part #
1 Guide Bar 40291
#10-24 x 1" Sockethead Cap Screw  40299
#10-24 Hex Lock Nut  055-127
Drop-In Spacer  40296
Handle  40295
Work Step  40506
Rear Slip Plate Weldment  40530
Pin Assembly  40220
3/4 Dia. Ball  40211
10  Ball Retainer Assembly  40525
  Ball Retainer Sheet  40526
  Stand-Off Pin  40527
  Stand-Off Spacer (Grommet)  40528
  1/2" Dia. Extension Spring  40221
  7/8" Internal Tooth Lock Washer  40219