Challenger Lifts 4015 (Open Front) Parts Breakdown
Repair parts for the Challenger 15,000lb, four-post, model 4015 lift. There are multiple versions of this open-front style 4015, with each version differing in specifications. The parts that differ between each version of the open-front models are specified in the parts lists under their respective diagrams.
If you do not see a link to the part you need below, please contact us for further assistance.
PLEASE CLICK ON THE DIAGRAMS BELOW FOR THEIR FULL SIZE VERSIONS
| Diagram Item # | Part Description | Part # |
| 1 | Hydraulic Cylinder | 40611 |
| 2 | Clevis Pin | 40082 |
| 3 | 1/8 x 1-1/2" Long Cotter Pin | 40126 |
| 4a. | Flat Deck Power Runway Weld (4015XFO) | 40691 |
| 4b. | Flat Deck Power Runway Weld (4015EFO) | 40681 |
| 4c. | Alignment Power Runway Weld (4015XAO) | 40696 |
| 4d. | Alignment Power Runway Weld (4015EAO) | 40686 |
| 5a. | Flat Deck Idler Runway Weld (4015XFO) | 40693 |
| 5b. | Flat Deck Idler Runway Weld (4015EFO) | 40683 |
| 5c. | Alignment Idler Runway Weld (4015XAO) | 40698 |
| 5d. | Alignment Idler Runway Weld (4015EAO) | 40688 |
| 6 | Wheel Stop | 40266 |
| 7 | M12 x 35mm Long Hex Flangehead Cap Screw | B40083 |
| 8a. |
Front Power Cross Beam Assembly |
40608-P |
| 8b. | Front Idler Cross Beam Assembly | 40608-I |
| 9 | Rear Cross Beam Assembly | 40660 |
| 10a. | Power Unit 1 Phase, 60Hz, 208-230VAC | 12119 |
| 10b. | Power Unit 3 Phase, 230-460VAC | 12089 |
| 11 | Front Column Assembly | 40409 |
| 12 | Rear Column Assembly | 40654-I |
| 13 | Entrance Ramp | 40161 |
| 14 | Ramp Hinge Pin | 40165 |
| 15 | Ramp Slide | 40168 |
| 16 | 1/4-20NC x 3/4" Long. Panhead Screw | 31062 |
| 17 | 1/4-20NC Hex Flange Nut | 40085 |
| 18 | Wheel Chock | 40265 |
| 19 | 90 Degree Adapter Elbow - Male #6 O-Ring x Male #6 JIC | 16167 |
| 20 | Hydraulic Hose -- Female #6 JIC Both Ends | 40349 |
| 21a. | Hydraulic Hose Extension - 2 Ft. (Model 40E) | 39101-024 |
| 21b. | Hydraulic Hose Extension - 4 Ft. (Model 40X) | 39101-048 |
| 22 | 45 Degree Elbow - #6 O-Ring x #6 JIC 37 Degree | A2128 |
| 23 | Column Shroud | 40413 |
| 24 | 3/8-16NC x 3/4" Hex Flangehead Cap Screw | A1153 |
| 25 | 3/8-16NC Hex Flange Nut | A1154 |
| Diagram Item # | Part Description | Part # |
| 1a. | Right Front Cable #1 (40X) | 40672-X1 |
| 1b. | Right Front Cable #1 (40E) | 40672-E1 |
| 2a. | Left Front Cable #2 (40X) | 40672-X2 |
| 2b. | Left Front Cable #2 (40E) | 40672-E2 |
| 3 | Right Rear Cable #3 | 40672-3 |
| 4 | Left Rear Cable #4 | 40672-4 |
| 5 | 7/8-9NC Hex Nut | 40147 |
| 6 | 7/8-9NC Hex Jam Nut | 40148 |
| 7 | 7/8 Flat Washer | 40149 |
| 8 | 2-1/8 Spacer | 40438-R |
| 9 | Cable Pull Bar | 40673 |
| 10 | Cable Retainer Weld | 40474 |
| 11 | 1-3/8-12NF Jam Nut | 44015 |
| Diagram Item # | Part Description | Part # |
| 1 | Sheave | 40650 |
| 2 | 1/8" Thick Bearing | 40053 |
| 3 | Sheave Pin Weld (Runway) | B40055 |
| 4 | M8 x 16mm Long Hex Locking Flangehead Cap Screw | B31188 |
| 5 | Runway Sheave Spacer | 40438-R |
| Diagram Item # | Part Description | Part # |
| 1 | Rear Cross Beam Weld | 40661 |
| 2 | Lock Pivot Pin | 40127 |
| 3 | 1/8" x 1-1/2" Long Cotter Pin | 40126 |
| 4 | Slack Lock Assembly | 40440 |
| 5 | Primary Lock Pawl | 40625 |
| 6 | 3/4" Washer - (1.5 O.D. x .13 Thick Nominal) | 40128 |
| 7 | Spacer Bushing | 40132 |
| 8 | Air Cylinder Assembly | 40141 |
| 9 | 1/4-28NF x 1-1/16" Long Hex Head Bolt | 40466 |
| 10 | 1/4-28NF Hex Nut | 40467 |
| 11 | 1/4-28NF Jam Nut | 40144 |
| 12 | Clevis Pin | 40123 |
| 13 | Hair Pin Cotter Pin | 40124 |
| 14 | Extension Spring | 40139 |
| 15 | Sheave | 40650 |
| 16 | 1/8" Thick Thrust Bearing | 40053 |
| 17 | Sheave Spacer Bushing | 40438-X |
| 18 | Sheave Pin Assembly (Cross Beam) | B40116 |
| 19 | M8 x 16mm Long Hex Locking Flangehead Cap Screw | B31188 |
| 20 | Slide Block | B40118 |
| 21 | Sheave Guard | 40626 |
| 22 | 1/4-20NC x 1/2" Long Self Tapping Screw | 40120 |
| Diagram Item # | Part Description | Part # |
| 1a. | Cross Beam Weld (Power Side) | 40620-P |
| 1b. | Cross Beam Weld (Idler Side) | 40620-I |
| 2 | 1/8" x 1-1/2" Long Cotter Pin | 40126 |
| 3 | Lock Pivot Pin | 40127 |
| 4 | Slack Lock Assembly | 40440 |
| 5 | Primary Lock Pawl | 40625 |
| 6 | 3/4" Washer (1.5 O.D. x .13 Thick Nominal) | 40128 |
| 7 |
Spacer Bushing |
40132 |
| 8 | Air Cylinder Assembly | 40141 |
| 9 | Clevis Pin | 40123 |
| 10 | Hair Pin Cotter Pin | 40124 |
| 11 | Extension Spring | 40139 |
| 12 | Sheave | 40650 |
|
13 |
1/8" Thick Bearing | 40053 |
| 14 | Sheave Spacer Bushing (Cross Beam) | 40438-X |
| 15 | Sheave Pin (Cross Beam) | B40116 |
| 16 | M8 x 16mm Long Hex Locking Flangehead Cap Screw | B31188 |
| 17 | Wear Button | 40425 |
| 18 | Thurst Bearing | 40426 |
| 19 | Roller Wheel Assembly | 40430 |
| 20 | 3/4-10NC x 1" Long Hex Head Cap Screw | 40433 |
| 21 | 3/4" Plain Washer (13/16" I.D. x 2" O.D.) | 40434 |
| 22 | Roller Cover | 40435 |
| 23 | 1/4-28NF x 1-1/16" Long Hex Head Bolt | 40466 |
| 24 | 1/4-28NF Hex Nut | 40468 |
| 25 | 1/4-28NF Hex Jam Nut | 40144 |
| 26 | Metal Sheave Guard (Front) | 40626 |
| 27 | 1/4-20NC x 1/2" Long Self Tapping Screw | 40120 |
| Diagram Item # | Part Description | Part # |
| 1 | Button Valve Bracket | 37015 |
| 2 | Air Valve | 37016 |
| 3 | In-Line Air Filter | 40091 |
| 4 | Hose Barb | 37021 |
| 5 | #8-32 Hex Nut | 37023 |
| 6 | #8 Lock Washer | 37024 |
| 7 | #8-32 x 1-1/4" Long Panhead Screw | 37022 |
| 8 | 1/8" NPT Street Elbow | 37020 |
| 9 | 1/8" NPTM x 1/8" Push-Lock 90 Degree Elbow | 37019 |
| 10 | 1/8" Dia. Plastic Air Line (60ft. Required per Lift) | 00901 |
| 11 | 1/8" Straight Union | 40445 |
| 12 | 1/8" Union Tee | 37032 |
| Diagram Item # | Part Description | Part # |
| 1 | Guide Bar | 40291 |
| 2 | #10-24 x 1" Sockethead Cap Screw | 40299 |
| 3 | #10-24 Hex Lock Nut | 055-127 |
| 4 | Drop-In Spacer | 40296 |
| 5 | Handle | 40295 |
| 6 | Work Step | 40506 |
| 7 | Rear Slip Plate Weldment | 40530 |
| 8 | Pin Assembly | 40220 |
| 9 | 3/4 Dia. Ball | 40211 |
| 10 | Ball Retainer Assembly | 40525 |
| Ball Retainer Sheet | 40526 | |
| Stand-Off Pin | 40527 | |
| Stand-Off Spacer (Grommet) | 40528 | |
| 1/2" Dia. Extension Spring | 40221 | |
| 7/8" Internal Tooth Lock Washer | 40219 |