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    • Challenger Lifts 4015 (Closed Front) Parts Breakdown

    4015-series-big.png

    Repair parts for the Challenger 15,000lb, four-post, model 4015 lift. There are multiple versions of this closed-front style 4015, with each version differing in specifications. The parts that differ between each version of the closed-front models are specified in the parts lists under their respective diagrams.

     If you do not see a link to the part you need below, please contact us for further assistance.

    PLEASE CLICK ON THE DIAGRAMS BELOW FOR THEIR FULL SIZE VERSIONS

    fig.-a-general-layout.png

    Diagram Item # Part Description Part #
    1 Hydraulic Cylinder 44611
    2  Clevis Pin 40082
    3  1/8 x 1-1/2" Long Cotter Pin 40126
    4a.  Flat Deck Power Runway Weld (4015XFX) 40691
    4b. Flat Deck Power Runway Weld (4015EFX) 40681
    4c.  Alignment Power Runway Weld (4015XAX) 40696
    4d.  Alignment Power Runway Weld (4015EAX) 40686
    5a.  Flat Deck Idler Runway Weld (4015XFX) 40693
    5b.  Flat Deck Idler Runway Weld (4015EFX) 40683
    5c.  Alignment Idler Runway Weld (4015XAX) 40698
    5d.  Alignment Idler Runway Weld (4015EAX) 40688
    6  Wheel Stop 40266
    7  M12 x 35mm Long Hex Flangehead Cap Screw  B40083
    8  Cross Beam Assembly  40660
    9  Wheel Chock  40265
    10a.  Power Unit, Single Phase, 60Hz., 208-230VAC  12119
    10b.  Power Unit, Three Phase, 230/460VAC  12089
    11  Power Column Assembly  40654-P 
    12  Idler Column Assembly  40654-I
    13  Entrance Ramp  40161
    14  Ramp Hinge Pin  40165
    15  Ramp Slide  40168
    16  1/4-20NC x 3/4" Long Pan Head Screw  31062
    17  1/4-20 Hex Flange Nut  40085
    18  45 Degree Elbow - #6 O-Ring x #6 JIC 37 Degree  A2128
    19  90 Degree Adapter Elbow - Male #6 O-Ring x Male #6 JIC  16167
    20  Hydraulic Hose Female #6 JIC Both Ends 40349

     

    fig-b.-cables.png

    Diagram Item # Part Description Part #
    1a. Right Front Cable #1 (4015X) 40672-X1-X
    1b. Right Front Cable #1 (4015E) 40672-E1-X
    2a. Left Front Cable #2 (4015X) 40672-X2-X
    2b. Left Front Cable #2 (4015E) 40672-E2-X
    3 Right Rear Cable #3 40472-3
    4 Left Rear Cable #4 40472-4
    5 7/8-9NC Hex Nut 40147
    6 7/8-9NC Hex Jam Nut 40148
    7 7/8 Flat Washer 40149
    8 2-1/8" Spacer 40438-R
    9 Cable Pull Bar 40473
    10 Cable Retainer Weld 40474
    11 1 3/8-12NF Jam Nut 44015

     

    fig-c.-runway-sheaves.png

    Diagram Item # Part Description Part #
    1 Sheave B40650
    2 1/8" Thick Bearing 40053
    3 Sheave Pin Assembly B40055
    4 M8 x 16mm Long Hex Locking Flangehead Cap Screw B31188
    5 Runway Sheave Spacer 40438-R

     

    fig.-d-cross-beam.png

    Diagram Item # Part Description Part #
    1 Cross Beam Weld 40661
    2 Lock Pivot Pin 40127
    3 1/8" x 1-1/2" Long Cotter Pin 40126
    4 Slack Lock Assembly 40440
    5 Primary Lock Pawl 40625
    6 3/4" Washer - (1.5 O.D. x .13 Thick Nominal) 40128
    7 Space Bushing 40132
    8 Air Cylinder assembly 40141
    9 1/4-28NF x 1-1/16" Long Hex Head Bolt 40466
    10 1/4-28NF Hex Nut 40467
    11 1/4-28NF Hex Jam Nut 40144
    12 Clevis Pin 40123
    13 Hair Pin Cotter Pin 40124
    14 Extension Spring 40139
    15 Sheave B40650
    16 1/8" Thick Thrust Bearing 40053
    17 Sheave Spacer Bushing 40438-X
    18 Sheave Pin Assembly (Cross Beam) B40116
    19 M8 x 16mm Long Hex Locking Flangehead Cap Screw B31188
    20 Slide Block B40118
    21 Sheave Guard 40626
    22 1/4-20NC x 1/2" Long Self Tapping Screw 40120

     

    fig.-f-air-lock-release.png

    Diagram Item # Part Description Part #
    1 Button Valve Bracket 37015
    2 Air Valve 37016
    3 In-Line Air Filter 40091
    4 Hose Barb 37021
    5 #8-32 Hex nut 37023
    6 #8 Lock Washer 37024
    7 #8-32 x 1-1/4" Long Panhead Screw 37022
    8 1/8" NPT Street Elbow 37020
    9 1/8" NPTM x 1/8" Push-Lock 90 Degree Elbow 37019
    10 1/8" Dia. Plastic Air Lin 00901
    11 1/8" Straight Union 40445
    12 1/8" Union Tee 37032

     

    fig-g.-alignment-equipment.png

    Diagram Item # Part Description Part #
    1 Guide Bar 40291
    2 #10-24 x 1" SOC Head Capscrew 40299
    3 #10-24 Hex Lock Nut 055-127
    4 Drop-In Spacer  40296
    5 Handle 40295
    6 Work Step 40506
    7 Rear Slip Plate Weldment 40530
    8 Pin Assembly 40220
    9 3/4" Dia. Ball 40211
    10 Ball Retainer Assembly 40525
      Ball Retainer Sheet 40526
     

    Stand-Off Pin

    		 40527
      Stand-Off Spacer (Grommet) 40528
      1/2" Dia. Extension Spring 40221
      7/8" Internal Tooth Lock Washer 40219